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Figure 17a shows the improvement in the effective strain distribution as a result of the process. The closest up stream value of the effective strain is assigned to the rear part of the metal. This is because the highest effective strain values are in the rear part of the forging, which correspond to those in the centre of the AZ91 alloy (Figure 17b). The effective strain distribution obtained in the material by the steel die test, as shown in Figure 17a, confirms the achievement of the proper forging. However, the results obtained in the slip-formation tests were encouraging (Figure 17b); a uniformity of effective strain was observed in the forged material.

Transvalor Forge NXT software is based on the analytical models of an open die forging process of a billets. The figures of metal flow on the anvil surface and the adjacent dies are the key factors in the forging process. The in-process deformations of the billets are determined by the moment of the metal flow acting on the anvils and they are transferred to the shaped dies via the hardened dies. The specific features of the analysed process are the following: d2c66b5586

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